ELASTOMERIC BINDER & PRIMER Epigen 0411


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Category: Adhesives & High Strength Glues

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0411 is a two component, flexibilized, multipurpose epoxy resin binder which can be used as a metal or concrete primer, or adhesive to bond fibreglass, wood, fabric, steel or a variety of plastics. Based on epoxy and polyurethane technology, resilience is a key characteristic of 0411 and meets a broad spectrum features that lends it to many varied and diverse tasks.
 
0411 is also suitable for use in combination with other Epigen products such as floor rebuilding.
 

TYPICAL APPLICATIONS

  • Fabric Welding                        
  • Joint Sealing & Primer Fibreglass Laminating        
  • Component moulding Flooring Repairs                      
  • Electrical Potting Concrete & Steel Primer 
  • Timber adhesive
The surface finish may be laid as a thin film however it can also be laid as a primer, at 3mm thick, in unison with a low porosity aggregate like silica sand.
It is acceptable to apply high builds in most situations to increase strength.
Application to inverted surfaces can be easily carried out without sag or fall when using fine grade aggregate.
Large areas may be quickly treated preparing the product in self levelling mode.
0411 is a two component, flexibilized, multipurpose epoxy resin binder which can be used as a metal or concrete primer, or adhesive to bond fibreglass, wood, fabric, steel or a variety of plastics. Based on epoxy and polyurethane technology, resilience is a key characteristic of 0411 and meets a broad spectrum features that lends it to many varied and diverse tasks.
 
0411 is also suitable for use in combination with other Epigen products such as floor rebuilding.
 
FEATURES
  • Epoxy/Polyurethane polymer system
  • Free of all solvents - zero VOC Outstanding resistance to shock & stress
  • Versatility in application - can be used with GF Suitable in patching or repair of mortar
  • Fast Cure allows rapid return to service
  • Application DFT from 1mm to over 40mm in 1 coat.
  • Engineered for high mechanical strength.
  • Versatility in application.

     
PROFILE    
Ratio by weight 10 parts “A” to 1 part “B”  
Pot Life minutes @ 24oC <30  
Mixed consistency @ 24oC
Specific gravity when mixed
Flowable Liquid
1.1
 
Tack free time @ 24oC 90 minutes  


TYPICAL CURED PROPERTIES
 
Compressive strength ASTM D695, Mpa n/a
   
   
Tensile strength ASTM D638, Mpa >20
Flexural strength ASTM D790, Mpa >50
Hardness, Shore D 70
Dielectric constant ASTM D150 (150KHz) 2
Maximum exposure temperature, o C 105
Heat deflection temperature ASTM D648,  o C 75
Thin Film Gel , (min recoat time) Minutes 30
Maximum recoat time, Hours 48
Ultimate cure time to Service , Hours 96

SURFACE PREPARATION

 

In line with all cases where good adhesion is expected, the substrate should be reasonably clean and free from loose particles. Methods for substrate preparation include abrasive blasting, etching, grinding or scarifying. The technique best suited depends on the substrate, the service conditions, and practical considerations.
Specialist advice is available from Peerless Industrial Systems to ensure the correct preparation procedure is employed for specific applications.
 

APPLICATION

Mixing of product should be carried out using slow speed mixers or spatulas, and completed by adding to the component “A”, the component “B”. Ensure the mix is homogenus and even.
 

PRIMER APPLICATION

0411 can be applied directly to surfaces and left to gel before overcoating with other polymers, including epoxy, or polyurethane. In the case of sheet rubbers like EPDM, apply 0411 directly to the surface and fix the sheet, restricting movement until cure has taken place.
 

MORTAR PREPARATION

0411 can be used as a binder to which aggregate is to be added. Extensive work has resulted in the recommenda- tion of dried silica sand in the range 0.6mm - 1.2mm. This is often referred to as 16/30 mesh size. Variations in porosity and strength may occur when over adding aggre- gate or in using too fine a grade.
TROWEL
In using Silica Sand 16/30 mesh, a mix ration of 1 part 0411 to 5 parts sand provides an ideal trowel on mortar. SELF LEVELLING
Mix 1 part 0411 to 1.5 parts 30/50 sand and after applying and using a spiked roller to address air entrainment, blind out by broadcasting 16/30 sand over top. Sweep off excess and top coat as required.

COVERAGE GUIDE    
Primer (100 micron)    
0.11 kg of Epigen 0411 / m².  
       
Trowel (final DFT 6mm)  
1.8 kg of Epigen 0411 / m².  
9 kg of 16/30 Silica Sand / m².  
After set, a seal coat is recommended.
       
Self Levelling (nominally 3mm)  
1.4 kg of Epigen 0411 / m².  
2.1 kg of 30/50 Silica Sand / m².  
Apply this mortar to nominally 2mm followed by broadcasting: 16/30 Silica Sand @ 1.4 kg/ m².
After set, a seal coat is recommended.

CHEMICAL RESISTANCE
Tested at 21oC. Samples cured for 10 days at 25oC. Curing at elevated temperatures will improve chemical resistance.
 
1 = Continuous or long term immersion
2 = Short term immersion

3 = Splash and spills
4 = Avoid contact

Acetic Acid, 10 % 2 Acetone 3
Acetic Acid, Glacial 3 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Hydrochloric Acid, 10% 2 Dichloromethane 3
Hydrochloric Acid,
conc
2 Diesel Fuel 2
Nitric Acid, 5 % 2 Isopropyl Alcohol 2
Nitric Acid, 10 % 3 Kerosene 2
Phosphoric Acid, 10 % 1 Petrol 2
Phosphoric Acid, 35 % 2 Salt Water 1
Sulfuric Acid, 30 % 2 Sewage 1
Sulfuric Acid, 70 % 3 Skydrol 1
Sulfuric Acid, 98 % 3 Sodium Cyanide 1
Ammonium Hydroxide, 5 % 1 Sodium Hypochlorite 2
Ammonium Hydroxide, 20 % 2 Toluene 2
Potassium Hydroxide, 5 % 1 Trichloroethane 2
Potassium Hydroxide,
20 %
2 Wine 1
Sodium Hydroxide,20% 1    
     

 

CURE
Variations in cure may arise due to the amount of material being applied, the thickness of material being applied, the surface temperature, and the product temperature. The cure may be increased by heating product or by leaving mixed material stand for 15 minutes before use. The cure may be decreased by cooling the product before mixing

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ELASTOMERIC BINDER & PRIMER Epigen 0411


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